Water Meter Test Systems - Series 5-1000


MARS Series 5-1000 Water Meter Test Bench

Series 5-1000 Test Bench Systems

The Small Meter Test System developed by MARS Company employs the latest in design and process control technology, setting the worldwide standard for the small meter testing and management industry. This versatile system can be configured to meet the testing needs of virtually any small meter management organization for meters ranging from 5/8" through 2" and above.

MARS Test Bench Systems are designed to meet / exceed American Water Works Association (AWWA) recommendations, National Institute for Standards and Technology (NIST) Handbook 44 Specifications, ISO Specifications and other standards and requirements.

Revenue Recovery

Understanding how your meters perform in the field will allow you to reduce unaccounted for water in your system.

Increase Confidence

Designed to operate using Volumetric or Gravimetric (optional) technology and to meet/exceed AWWA, ISO and NIST specifications.

Simplify Operations

Automation is available with optional Gravimetric and MARS M3 Meter Management Software integrations.

Typical Applications

account_balance

Water utilities or water meter manufacturers requiring the testing of meters from 5/8” to 2” sizes (larger sizes available)

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Tests meters of all lengths and types

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Where testing to a higher standard of accuracy and repeatability is required

people

Where improvements to revenue, manpower utilization, efficiency, and safety are needed

build

In retrofits and additions where existing test equipment alone is no longer able to meet the needs of the utility or manufacturer

computer

Where software and controls only are needed to be retrofitted into already existing sufficiently operational testing equipment

Standard and Optional Features

Available on every configuration of MARS Series 5-1000 Test Bench.
* Denotes Optional Items, contact MARS for details.

Test Tanks

10 Gal./1 Cu.Ft. and 100 Gal./10 Cu.Ft. Stainless Steel Duplex Tank

Flowrate Registration

Two (2) precision rotameters that cover a flow range from .1 – 60 GPM (optional third rotameter up to 160 GPM if high flow on 2” meters are specified).

Corrosive Protection

Corrosive Protection (polyester coated steel bench frame).

Supplies and Adapters

All meter adapters, meter and adapter gaskets, manual flow control valves, document station, electric actuated clamping device, carrier bars and spacer spools.

Recirculation System*

The Recirculation System recycles the test water used on the MARS Test Bench, maintaining volume and pressure to test the meters at the recommended AWWA Specifications, per Table 5-3 of the current AWWA M6 Manual.  

Benefits include but are not limited to: compliance with local, state and/or Federal laws and regulations as it reduces the chemicals released into the environment; an immediate reduction in consumption and water dumped to waste after each test; Improved customer perception as the Water District sets an example for water conservation practices.

Dual Stage Low/High Flow Automated Shutdown*

The MUN-200 is an automated shutdown feature, which provides a consistent shut off for each and every test. This provides a more accurate test and further eliminates the element of human error. 

In addition, the MUN-200 prevents accidental overflow as well, which is specified in the AWWA’s M-6 Manual as a recommended safety element.

Gravimetric Control and Automation with M3*

The MARS Company Gravimetric System includes a scale, console, computer, printer, display and the MARS M3 Meter Management Software. 

The Test Bench, with the Gravimetric System, is traceable to NIST (National Institute for Standards and Technology) Handbook 44 specifications, providing 1/10% repeatable accuracy.

MARS Calibration Certification*

With MARS Certified, you can protect both MARS and selected third-party equipment with technical assistance, software upgrades, preventative maintenance, spares management and on-site maintenance. 

Not only is the equipment upkeep essential, but ensuring all operators are fully trained on meter testing practices and procedures is critical.


Standard System Specifications

Specifications are subject to change at any time.  Please contact MARS for the latest specifications.

MARS Series 5-1000 Water Meter Test Bench
Series 5-1000 Water Meter Test Bench

-  Double Row Test Bench

-  Test ten (10) 5/8” or a smaller quantity of ¾” or 1” meters

-  Tests five (5) 1-1/2" to 2” meters (or two (2) 3" meters with optional adapters to meet – optional larger tank may be required)

-  The test benches described above are based on standard dimensions and are built to standard specifications

-  Standard test bench lengths have been established to ensure a wide range of outputs, and will likely fall within the output standard

-  If there is not a standard bench that can meet a particular output requirement, one can easily be custom designed and fabricated

Additional Specifications for this Series

 
Intrinsically safe

Eliminates shock and explosive hazards from hydraulic conditions

Designed to minimize physical fatigue

Built to withstand any forces applied within the scope of its use

Easy to operate controls to minimize operator errors

Control Panel

Nema-4 or 12 enclosure

Grey enamel finish

Completely pre-wired to operate all test system functions

Equipped with Emergency Stop and Power On switch

Industrial momentary and multi-position selector switches

Meter Clamping

Utilizes hydraulic driven cylinder to compress meters and the spool spacers

Meters are held in place by carrier bars sliding on stainless steel rails along the length of the bench

UHMW polyethylene outboards and glides are mounted to the solid brass center carrier bar for minimal friction

Uses inter-changeable adapters to hold various meter thread sizes

Meter adapters are set up with 90 durometer polyurethane gaskets for longevity

Carrier bars are equipped with locator pins to align meters and prevent accidental misalignment and blowouts 

Utilizes 1/4” O-rings and square groove technology on 1-1/2” and 2” carrier bars

All wet parts are brass

Designed to hold pressures to 150 PSI

 
Frame

Fabricated steel

Welded in accordance to standard industry practices and certifications

Capable of compressive and hydraulic forces equal to fifteen thousand pounds of pressure

Total weight rating of ten thousand pounds without distortion or misalignment

Stainless steel load bearing surface at side rails

Coating

Polyester Coating in MARS Blue

Minimum of 20 years resistance to corrosion

High impact resistance

All steel is fully sandblasted and treated with Atochem rust proof primer before being coated for total bonding 

Frame is not touched by human hands within at least 2 hours of drying

Coating is applied using the electrostatic method, then placed in an oven at 495 degrees F until fully bonded 

The frame is electrostatically spark tested to detect defects

Splash Pans

Stainless steel construction

Extends full width and length of test bench

Built in panels of 10 feet or less to facilitate removal and cleaning

Drip free

1 inch in 10 feet slope to lowest point where a stainless-steel nipple will be welded for drain tie-in

Document Station

Designed to cover motion operators and hold forms, pencils, etc.

Hinged lid

Angled writing surface with lip

White Formica construction

Stainless steel hardware

Spools

Provided in all sizes relevant to test bench size parameters

Quantity provided allowing the ability to test one meter

1-1/2” and 2” spools set up with bronze oval flanged spaces

Constructed of Sch. 80 PVC pipe

 
Three Precision Rotameters

Low flow measurement of .1 to 1.5 GPM

Medium flow measurement of 1.5 to 15 GPM

High flow measurement of 15 to 60 GPM or 6 to 160 GPM

Low Flow Measurement Tanks

One set of 10/100 Gallon Stainless Steel Duplex Tanks STANDARD for all test bench sizes

Tank volumes of 10 Cu.Ft. / 100 US gallons and 1 Cu.Ft. / 10 US gallons

Tank option: one duplex tank 10/100 or one (1) 10 Gallon Tank and one (1) 100 Gallon Tank 

Based on standard dimensions, but, custom tanks can be fabricated upon request

Stainless steel construction

Built in accordance with industry safety and seismic standards

High Flow Measurement Tanks (2" Meters) - OPTIONAL

Size of tanks depend upon the test bench parameters and output requirements

Standard sizes are as follows: 300 US gallons, 500 US gallons, 800 US gallons

All standard sizes are based on standard dimensions, but custom tanks are fabricated upon request 

Stainless steel construction

All tanks are built in accordance with industry safety and seismic standards

 
Ball Valves

Chrome plated ball with Teflon seat

Full port

3-piece stainless steel body

150 PSI rating

Electric Ball Valve Actuators (Configuration Dependent)

Nema-4x enclosures, zinc plated, two-part polyurethane Open/Closed Angle position indicator and 
       90-degree operation from full open to full close in 7 seconds

Manual override hand wheel

Torque switches

30% duty cycle

Mechanical travel stops

Internal heater

Ball bearing 110 VAC motor with thermal protection

Temperature range –4 to 158 degrees F

Life cycle: 100,000 operations minimum

 
Municipal Supply with Drain to Waste

Utilizes municipal (public) service to supply the needed water to the test system

The water is drained from the measurement tank and then directed to the storm drain, 
       municipal sewer, or wherever the user sees fit

The water service must be able to provide a pre-determined flow at a specific pressure 
       (requirement depends on bench size and specifications) in order to achieve proper test results

Not recommended in situations where the cost of water is high or water conservation is desired

Recirculation System
MUN-200 2-Stage Automatic Test Quantity Control 

2-stage test quantity control complete with control panel

Utilizes level probes in 10 and 100 Gal tanks

One set of low and mid flow probes in 10 and 100 tank shuts system off via solenoid valve at full quantity

Level probe shutdown system is an intrinsically safe 12VDC system

Valves partially close when level meets 97% of full test quantity, then fully closes at 100% 
       (On high flow tests) via an actuated ball valve

All 110 VAC connections are enclosed in water tight conduit and boxes

Level probes are mounted to the top of the tanks and are fully adjustable

Gravimetric Test Control

Motion detection range setting unit

Alarm to prevent over-flow

Run test sequence by time or volume

Five selectable units of measure (gallons, cu. ft., cu. meters, imperial gallons and pounds) 
       the units can be modified per customer request

User selectable test names or line names (example: Q-Min or .5” line)

Auto drains the tanks after the test or holds the water in the tank in order to stack test 
       (scale automatically zeros after each test)

Built in leak detection on scale, after the test with a variable leak check

Selectable purge of one line or all lines based on a time which is operator adjustable

Emergency stop or test abort in all phases

Auto compensating free-fall adjustment (PRE-ACT) to stop test on target value

Units are set up for computer and or printer interface

Control software is upgradeable

The scales are a NIST approved class III weighing device

The weighing devices are traceable to Handbook 44 specifications

System accuracy is ¼ of one percent and repeatable to 1/10 of one percent

M3 Enterprise Software

Is your Meter Shop Certified?

With MARS Maintenance Calibration Certification (MCC), you can protect both MARS and selected third-party equipment with technical assistance, software upgrades, preventative maintenance, spares management and on-site maintenance. Not only is the equipment upkeep essential, but ensuring all operators are fully trained on meter testing practices and procedures is critical.

MCC
MARS Series 5-1000 Water Meter Test Bench

Learn More

Contact us today to learn more about Water Meter Test Systems.

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